Full-automatic micro Vickers hardness tester integrates a variety of latest professional technologies such as optical imaging, mechanical displacement, electronic control, digital imaging, image analysis and computer processing. The Vickers hardness tester and automatic loading platform are controlled by the computer host, and the hardness indentation is digitally imaged on the computer screen. Then, the micro-hardness, hardening layer depth, film thickness and two-point spacing of metal and part of non-metallic materials and various film layers and coatings are accurately measured by means of automatic reading and manual reading. It can also photograph the metal surface morphology and print at a fixed magnification. This system breaks through the traditional hardness test method, realizes the fully automatic, high-precision and highly repetitive hardness test, and is an important equipment for material analysis.
AHVST-1000ZXY(Automatic micro Vickers hardness tester)
Main functions and features: |
materials |
introduce |
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Pressure control |
When the test force of the hardness tester is converted, the system senses the change of the test force and displays it in the system in real time. |
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Turret control |
The software controls the hardness tester to switch between the objective lens and the indenter without manual control of the hardness tester. |
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Load control |
The software controls the hardness tester to load, without manual control of the hardness tester. |
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Measurement control |
The software controls the hardness tester turret, loads and directly reads the Vickers hardness value Software control hardness tester Z axis rising and falling |
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Z axis control |
The software controls the Z axis of the hardness tester to rise and fall. |
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Auto focus control |
The software controls the Z axis of the hardness tester to automatically focus to find the clearest point on the surface of the product. |
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Light source brightness control |
Set the brightness of the light source |
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Image Acquisition |
Real-time display of hardness images, images can be stored, printed, and printed at fixed times. |
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Manual/automatic measurement |
Manual: pull diagonal measurement, two-point card line measurement, four-point measurement, automatic: automatically find the four vertices of the indentation, fast speed, accurate data. Continuously hit and measure, hit and measure immediately, and suppress by designated coordinates. |
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Hardness conversion |
According to Chinese standards, automatic conversion of Brinell-Rockwell-Vickers-Knoop hardness values, real-time display, and conversion to various international standards |
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Graphic report |
Automatically record the measurement data, automatically generate the hardness-depth curve, save or print the hardness-depth curve and all indentation measurement values; save or print the indentation image and the current indentation hardness value; The inspection report can be customized according to user requirements; through the data processing software, the hardened layer depth value formed after continuous measurement of the sample can be displayed in the form of a table; various measurement data, D1, D2, hardness value table, hardened layer depth, Maximum value, average value, minimum value, display and output each indentation picture. Data such as hardness value, hardness table, hardened layer depth map and picture insertion can be flexibly edited and printed in WORD or EXCEL to print out a test report containing mathematical statistics and hardened layer depth curve and saved in WORD format or EXCEL, and the observed samples can also be printed The topography map is saved and directly reflects the microstructure of the indentation and background, |
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Knoop measurement |
Replaceable Knoop indenter for automatic Knoop hardness measurement |
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Auto Z axis |
Auto-focusing step (μm): The moving step of the Z-axis during auto-focusing, the default is 1.25μm. Z axis key step distance (μm): keyboard or interface direction key button Z movement distance, the default is 1.25μm Z axis rising and falling: Low speed (mm/s): Default 0.0625mm/s. High speed (mm/s): Default 1.0mm/s. Speed is adjustable. |
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Automatic loading table |
The point can be automatically selected by clicking any point in the interface with the mouse, and the start position of the straight line can be set and the random moving position can be set. The automatic XY stage stage can be controlled by the mouse to move arbitrarily in 8 directions, and the speed can be adjusted. It can be reset automatically, and the coordinates can be cleared at will; The software system can be programmed to control the movement of the automatic stage, and the system provides 14 modes: 1) Along the line; 2) With an angle along the line; 3) Free click; 4) Along the horizontal line; 5) Along the vertical line; 6) Multiple lines along the curve; 7) Matrix along the curve; 8) Arc; 9) Tooth center; 10) Tooth tops are parallel; 11) Automatically along the edge with angle; 12) Automatically along the edge matrix; 13) Center of circle; 14) Parallel to multiple tooth tops along the curve. |
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Motor |
Stepping motor |
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Maximum moving distance |
50mm |
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Minimum moving distance |
1μm |
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Moving speed |
Adjustable |
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Displacement repeatability |
2μm |
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Sample table size |
110mmX110mm |
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Image acquisition/recognition |
Using high-quality, high-resolution 1.3 million pixel camera, high-speed acquisition: 1280X1024 resolution: 25 frames/sec, large-size original image acquisition; image and measurement results used for storage format, image storage format BMP, JPG and other common file formats ). |
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Automatic time measurement |
About 0.3S/1 indentation |
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Automatic measurement repeatability |
±0.8% |
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Smallest unit of measurement |
0.01μm |
Main purpose and scope of use:
The automatic microhardness tester is mainly used to measure tiny, thin specimens and brittle hardware. It can be widely used in various metals (ferrous metals, non-ferrous metals, castings, alloy materials) by selecting various accessories or upgrading various structures. Etc.), metal structure, metal surface processing layer, electroplating layer, hardened layer (oxidation, various infiltration layers, coating layer), heat treatment specimens, carbonized specimens, quenched specimens, small parts of phase inclusions, glass, agate , Artificial gems, ceramics and other brittle and hard non-metallic materials. It is especially suitable for mass measurement of the hardness gradient distribution curve of the workpiece and the hardness test of the specified part.
The automatic translation stage controlled by the built-in stepping motor can be controlled by clicking the mouse. It has a variety of control modes, high positioning accuracy, good repeatability, fast moving speed, and high work efficiency;
Technical parameter: |
Parameter name |
Parameter data |
Microhardness scale |
HV0.01,HV0.025,HV0.05,HV0.1,HV0.2,HV0.3,HV0.5,HV1 |
Display |
7 inch LCD touch screen |
Test force (gf) |
10,25,50,100,200,300,500,1000 |
Load control |
Automatic (load/hold/unload) |
Test force retention time (s) |
5~60 |
Test force selection |
External force selection knob, test force is automatically displayed on the 7-inch LCD touch screen |
Objective lens magnification |
10×,40× |
Optical channel |
Dual optical channel (eyepiece and CCD camera channel) |
Optical system (dual optical channels, no need to switch)) |
1. Automatic digital encoder; 2. Total magnification (μm): 100× (observation), 400× (measurement); 3. Measuring range (μm): 200; 4. Resolution (μm): 0.01 |
Hardness measurement range |
(5-3000)HV |
Data output (optional) |
Built-in printer, test data can also be output to U disk via USB for storage and analysis |
Maximum height of specimen (mm) |
110 |
Maximum width of test piece (mm) |
120(Distance from center line of indenter to machine wall) |
voltage |
AC220V/50HZ |
Weight (kg) |
40 |
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